Category Archives: Warehouse Solutions

AS/RS for Boxes – Miniload System

The Mini Load automated warehouse for boxes is an extremely dense storage system designed to move at high speeds for increased productivity in a compact footprint. Utilizing stacker cranes, the mini load system has a standard horizontal speed of 590 feet per minute and a standard vertical lifting speed of 328 feet per minute which improves picking times and operator efficiency.

The mini load system is primarily used for the storage, movement and order fulfillment of small or irregular goods in boxes. In addition to providing the optimum method for handling pick boxes, it is also designed with the basic ergonomic and safety equipment need to perform work and maintenance operations as simply as possible.

Automated storage and retrieval system designed for boxes, totes or trays.  This miniload system offers extraordinary versatility, and can be integrated into any production or storage system.

Advantages

  • Easily expandable system which can be quickly dismantled and reassembled.
  • Increases safety by reducing operator fatigue.
  • Stacker cranes maximize capacity and increase throughput while operating smoothly and quietly.

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Whether selecting the automated warehouse IN-A-BOX or fully customizing a product for specific storage needs, the L&M Mini Load AS/RS has the versatility and functionality desired in an automated warehouse. With three operating modes, fully automated, semi-automated, or manual, and a warehouse management software designed to be user-friendly, training on the system is simple. Although plastic boxes (totes) are used most often, the system is compatible with metal containers, plastic trays, collapsible totes or cardboard cases/boxes.

AS/RS Stacker Cranes for Pallets

Unit Load automated warehouses maximize available space in existing structures and minimize storage space by up to 40 percent as compared to traditional storage solutions. Stacker cranes designed to work in narrow aisles nearly 100 feet off the ground, provide high density storage and automated operation.

Increased productivity without human errors. This automated warehouse system for pallets increases high load capacity and performance by reaching heights up to 131′ while operating in aisles as small as 5′ wide.

Advantages

  • Total control over inventory management.
  • Fully automated entry and exit of products.
  • Integrated management software coordinates all warehouse movement

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The L&M Unit Load AS/RS is designed to provide versatility and control for any warehouse design. Fully compatible with any size pallet, the unit load racks can be single-depth or double-depth to maximize capacity. Customize the system for the application and storage requirements of each project.

Pallet Shuttle

A compact storage system in which a shuttle, driven by an electric motor runs on rails inside the storage channels, replacing forklifts,considerably reducing operating times and enabling items to be grouped by channel rather than in complete lanes.

The Pallet Shuttle follows orders sent by an operator using a tablet with WiFi connection, depositing the load in the first free placement location in the channel and compacting the pallets as much as possible. By removing the need for forklifts to enter the lanes, storage capacity is increased in terms of depth, the risk of accidents and damage to the racks is negligible, operator movements are optimized and warehouse operation is modernized and made more flexible.

It is an ideal solution for companies with a high volume of pallets per item and intensive loading and unloading activity.

Advantages

  • Greater diversification: each channel can be used to store a different item.
  • High productivity: increased flow of incoming and outgoing goods.
  • Greater capacity: Storage depth of up to 131 feet.
  • Highly cost-effective, thanks to the reduction in operating costs.
  • Decreased incidents and maintenance costs.
  • Many advanced functionalities can be easily controlled from the tablet.

Semi-automatic compact system that uses an electric shuttle to load and unload the pallets inside shelves quickly and accurately

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Cantilever Racks

Cantilever Rack is the optimal storage solution for long or bulky items such as furniture, lumber, tubing, textiles, and piping. Cantilever Rack is available in both roll formed and structural steel designs.

This multilevel storage system is designed and engineered to offer superior strength, stability and safety. All components are treated with a durable paint finish for scratch resistance and unsurpassed aesthetics.

 

Advantages

  • Wide range of load capacities suiting both standard and seismic applications
  • Center column design creates unlimited horizontal space
  • Vertical arms adjustable in 2″ increments allow maximum versatility
  • Fully customizable

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With a large range of custom designs and available accessories, L&M Cantilever Rack is capable of meeting the bulkiest storage requirements. This system can also be mounted on mobile bases for increased storage capacity without limiting direct access to each load stored.

Cantilever rack is a medium to heavy-duty storage solution with load bearing arms anchored by a large column at one end.  The leaves the picking face unimpeded by structural elements.

Mezzanines

Mezzanines will allow you to utilize the maximum height of a warehouse and double or triple the surface area. Adding a Mezzanine can be the most economical way to increase warehouse space without the cost of a conventional building expansion.

When designing a Mezzanine, it is important to consider the access-ways, work systems, products, and handling methods in order to plan accurately. Mezzanines may be completely disassembled; the parts re-used; and the structure, dimensions, and location easily modified.

Advantages

  • Installation is quick, clean and easy
  • Custom designs fit any existing warehouse layout and budget
  • Compatible with a variety of shelving or storage systems

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The versatility of an L&M Mezzanine and its components allow for the addition of storage space, changing rooms, offices, and more to already existing or brand new spaces. Accessories such as stairs, hand rails, vertical lifts, gates, and security cages can be incorporated to improve safety and facilitate product movement from one floor to another. The wide range of sizes, floor types, and construction systems mean that Mezzanines can be adapted to meet any specific need.

Optimize space by doubling or tripling warehouse surface area quickly and easily.  Mezzanine structures can be disassembled, modified and reused to complement any facility while allowing valuable ground space to remain open for other storage.